BHP – New Pipeline Design

Overview

BHP approached us with a solid requirement to design a new pipeline, and we were more than ready to tackle the challenge! We kicked things off by using a laser scanner to capture all the necessary data in e57 format. This data was imported into our Reverse Engineering Software, where we processed it to enhance its quality and alignment. Once everything was lined up, we got stuck into extracting dimensions using Sketch with Mesh.

The Process

With the scan data sorted, we took note of the pipeline axis and critical positions. Given the size of the pipeline, it was crucial to design it in sections for easier transport and handling. We made sure the pipe sizes and flanges complied with Australian standards. To combat any vibrations, we designed robust supports using PFC and flat plates.

Next, we created a 3D model of the pipeline and conducted thorough cross-checking with the scan data to identify any potential clashes or intersections. This step was vital to ensure everything fit together seamlessly.

Outcome

After completing the model, we provided a comprehensive Bill of Materials (BOM), along with all the necessary manufacturing drawings and the overall length of the pipeline. BHP is now equipped with a well-designed pipeline that’s ready to be fabricated and installed, ensuring smooth operations in their facility!