Excavator Bucket Reconstruction

An expansive space that will straddle LA’s famed Wilshire Boulevard, the project will feature 110,000 square feet of gallery space in one single level to display and present art in a non-hierarchical, egalitarian way. As part of the new building, Clark will construct a new theater, education spaces, three restaurants, a museum shop, multi-purpose event spaces, and ancillary and back-of-house facilities.

The California Building for the Permanent Collection is slated to open to the public in 2024.

Client

California Building Co

Location

Los Angeles, California

Category

Construction & Engineering

Architect

Thomas Smith Studio

Year Completed

2024

Excavator Bucket Reconstruction

Our project involved the reconstruction of a large excavator bucket using client-provided drawing files and scanned data. The task required designing, modelling, and assembling multiple parts, each with unique shapes and sizes, to create a functional and robust final product.

Tools Used

  • Reverse Engineering Software: Utilized for accessing and processing the scanned data.
  • 3D Modeling Software: Employed for designing and assembling the bucket components.

Challenges Overcome

  • Complex Assembly: Managing the assembly of differently shaped and sized parts required meticulous attention to detail and advanced problem-solving skills.
  • Precision Mating: Ensuring curved plates mated perfectly along their edges tested our team’s proficiency and precision within the 3D Modeling software.

Outcome

The project successfully delivered a reconstructed excavator bucket, meeting all client specifications and demonstrating our capability to handle intricate and large-scale CAD projects. Our use of advanced reverse engineering and 3D Modeling tools was instrumental in overcoming the challenges and delivering a high-quality final product.

Process

Data Acquisition:
  • Received drawing files and scanned data from the client.
  • Processed the scanned data using reverse engineering software to obtain precise measurements and geometries.
Part Design:
  • Designed each individual part of the excavator bucket using 3D Modeling software, adhering to the client’s drawings.
  • Ensured all dimensions and specifications were accurately followed to maintain the integrity and functionality of the bucket.
Assembly:
  • Assembled the individual parts in the 3D Modeling software. The assembly was complex due to the differing shapes and sizes of the components.
  • Unlike real-time fabrication, where fabricators can cut and weld pieces as needed on-site, our software assembly required precise values for cutting or adding extra metal.
  • Mating curved plates along their single edge presented a significant challenge, requiring precision and expertise to ensure a seamless fit.